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Ash Brick Setting Machine , Auto Stacking Machine Clay Heating Brick Device

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Ash Brick Setting Machine , Auto Stacking Machine Clay Heating Brick Device

Brand Name : WANGDA
Model Number : ZMP Series
Certification : ISO9001 CE BIS CQC
Place of Origin : ZhengZhou,Henan, China (Mainland)
MOQ : 1Pc
Payment Terms : L/C T/T
Supply Ability : 30 Set/per Month
Delivery Time : 20-45 Days
Packaging Details : Standard Packing For Export
Name : Brick Setting Machine
Processing : Brick Production Line
Capacity : 22800 Pcs/H
Working Frequency : 60 (S/Time)
Load Weight : 2.2Ton
Setting Capacity : 380(Piece/Time)
Highly : 0-1.725 (m)
Applicable Type Kiln : Hoffman Kkiln Or 3 Meters Cross Section Of Tunnel Kiln
Brick Raw Material : Clay,Fly ash,Shale,Gangue
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Clay Heating Brick Machine/Full Automatic Fly Ash Brick Setting Machine


Production Introduce


Clay Heating Brick Machine / Full Automatic Fly Ash Brick Setting Machine,JMP series automatic setting machine can pick up and set various specifications of end products, such

as standard brick, hollow brick and solid brick and paving block etc. through the device of clamping replacement. And it is with wide application and high efficiency.


Automatic brick stacking machine is used for first blank-firing and the secondary-firing. When the grouping brick(wet blank, dry blank) square are lifted up automatically, the clip billet head rotated freely.Through this way,it can set wet and dry blank in the corresponding position flexibility and fatly.This setting machine is applied for any specification kiln type.


Specification


1. Fast speed, high efficiency, big capacity .The maximum capacity exceeds 30,000 pcs/hr.

2. Low electric consumption, low cost.

3. Driving by servo motor, running smoothly, high automaticity.

4. Simple craft, reliable machine.

5. Flexible, save room and strong site adaptability.

6. Suitable for all kinds of bricks


Features


1. The complete setting machine is controlled by PLC, which maintains high automation level, easy

operation and simple maintenance. It is very convenient to produce more types of end products and

fulfill setting operation.


2. Easy, stable and accurate positioning can be came true by electric components and electromagnetic

brake, the positioning precision can be up to micro meter level.


3. The application of servo electric motor working as independent driving institution makes the machine

response quickly, be controlled precisely, so that it can set the adobes in layers of dislocation.


4. The adobe clamping device is controlled by pneumatic servo valve. The air supply pressure is adjustable

to suit different adobe’s strength, therefore, it always ensures a fit chucking power and the machine runs

stably and flexibly.


5. The layout of positioning components is flexible. The design which adopted Siemens PLC, Berger Lahr

servo motor and domestic quality electric components is more in accordance with domestic operation

level and detailed condition of different brick making machine.


6. Compared with similar imported equipments, the setting machine’s performance is outstanding, but price

is less than 1/2 cost of imported ones. The performance-cost ratio is obviously low. Moreover, its after-sale

service is featured by short distance, speedy response, and low maintenance cost.


7. Supply different type setting handles according to user requirement.

1)JMP-76 setting machine offers traditional handle,76 standard bricks at a time.

2)JMP-72 setting machine can rotate 90º, 72 standard bricks at a time, realize the overall cross setting.

To achieve cross pallet, it can only fetching 72 block each time. Thus it can't achieve the maximum capacity

of brick machine.


Main technical parameter of blocks setting machine


No.NameModel
JMP-76JMP-76G
1

Two sides of setting machine

simultaneous rotation

NoYes
2Setting block quantity once (block)7676
3Max vertical stroke(mm)17001700
4Max horizontal stroke(mm)37503750
5

Setting height

(layer/standard brick)

1414
6Rated pressure(MPa)0.4~0.80.4~0.8
7Max torque of Vertica servo motor(N·m)9595
8Max torque of Horizontal servo motor(N·m)4747
9Total power(kw)German servo motorGerman servo motor
10Overall size(L×W×H)mm5800×2200×62005800×2200×6200
11Net weight(t)5.65.6

Details


It is used for the setting of bricks from belt conveyer onto the kiln car in the form as customer required. Its high-performance mechanical structure and electrical control systems can ensure the setting stability and reliability. Relying on proper integration of mechanical and pneumatic lifting of grippers, the lifting process is stable without the risk of brick falling caused by inertia. The main air channel is provided with an electronic air pressure detection device which is convenient for controlling the pressure of chuck double-effect cylinder, and avoiding impacts of unstable pressure to adobe clamping (if the pressure is too high, the bricks can be damaged or fail to be gripped), and a friction torque limiter is used to keep rotation of gripper stable, and the traveling and lifting are stable and accurate in positioning under control of inverter and encoder.


Automatic loading and unloading system


We have two different choices in brick setting zone of automation: Mechanic or Robotic setting machine. The gripper unit of both is properly designed and adopts double-control of positioning. The holding force is constant, adjustable and accurate. By monitoring of signal feedback, it realizes the alignment and synchronization of gripper with kiln car and conveyor. The cushion system avoids the possibility of brick falling. The type of gripper can be personalized designed based on different production process.

Robotic setting machine


The setting machine is steady and requires less in space. It’s more flexible in fitting with different kiln types and different output, also more convenience for old factories to reform existing production line.

Mechanic setting machine


The main advantage of mechanic setting machine


high stability and large in capacity. It moves steady and more convenience to repair. With cushion system, it has low possibility to drop under the same condition. It can meet requirement of brick factory with output 60 Million Bricks/Year.


Product Display


Vietnam brick setting machine



Packing


Wooden-packing for spare parts of brick making production line, such as aguers, mixing paddles, air compressor is easy damage, it necessary packed in wooden box. Normally, we ship the goods by MAERSK,MSC,CMA-CGM etc. the big shipping company guarantee goods in safety.



Our clay brick machine Service


Aftersale service is an important part in our brick machine industry, after more than 40 years, we have much more experience to support our buyer of brick machine.


We provide the following service:


1. Provide customers with various brick making equipments,

2. provide services like process design, kiln design, workshop design

3. Also, we have a professional team of engineers to do clay brick machine installation, training workers,

imparting technical instruction to our buyers,

4. After brick machine running, we have special aftersale service department to provide spare parts, machine

problem fixing.


Company Introduction & service



Xi'an Brictec Engineering Co. Ltd., not only sales brick making machines ,but also provide customers with the overseas and domestic fired brick designing, kiln designing, factory building designing and turn-key project .We provide solutions to brick making industry by a group of professionals who have more than 25 years of experience in this kind of industry .There are 6 professor- level engineers and 10 with a high title . We cooperates with main brick machinery factories to supply customers the most suitable machinery.
We also will provide project design and feasibility study, and suitable machinery for the design ,and help with kiln construction and supervision .Our professional technicians will be sent for project running and trial production. And our service is called one-stop service.


Business Scope


I. Design and construction of a turn-key project for modern plant;
II. Design and installation of highly energy efficient and productive tunnel dryer and tunnel kiln system;
III. Retrofit and modernization.


FAQ


1. what's the raw material for producing bricks?


Answer: clay, mud, gangue, shale etc.


2. how much land area for building a new brick plant?


Answer: it need above 20,000 square meters, the land area relate with capacity


3. when you need our proposal and quotation ,what you have to mention in your inquiry.


Answer: please provide daily capacity, the brick size and you want to build a new brick plant or brick making machinery only. so we can give the proposal and offer accordingly.


4. what's the Trade terms?


Answer: it can be EXW,FOB,CIF,CNF,FCA,CPT, CIP


5. how many countries exported this machinery.


Answer:Russia,Kazakhastan,Uzbekistan,Monglia,Iran,Iraq,Poland,Pakistan,India,Nepal,Bangladesh,Vietnam,Malaysia,Egypt,Argentina,SouthAfrica,Libya,Burundi,Uganda,Sudan,Venezuela, Colombia,Peru, Brazil, Center Africa, Mozambique, Bolivia, Turkmenistan, Romania



Product Tags:

stacking equipment

      

automatic stacking machine

      
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