Clay Heating Brick Machine/Full Automatic Fly Ash Brick Setting
Clay Heating Brick Machine / Full Automatic Fly Ash Brick Setting
Machine,JMP series automatic setting machine can pick up and set various
specifications of end products, such
as standard brick, hollow brick and solid brick and paving block
etc. through the device of clamping replacement. And it is with wide application and high efficiency.
Automatic brick stacking machine is used for first blank-firing and
the secondary-firing. When the grouping brick(wet blank, dry blank)
square are lifted up automatically, the clip billet head rotated
freely.Through this way,it can set wet and dry blank in the
corresponding position flexibility and fatly.This setting machine
is applied for any specification kiln type.
1. Fast speed, high efficiency, big capacity .The maximum capacity
exceeds 30,000 pcs/hr.
2. Low electric consumption, low cost.
3. Driving by servo motor, running smoothly, high automaticity.
4. Simple craft, reliable machine.
5. Flexible, save room and strong site adaptability.
6. Suitable for all kinds of bricks
1. The complete setting machine is controlled by PLC, which
maintains high automation level, easy
operation and simple maintenance. It is very convenient to produce
more types of end products and
fulfill setting operation.
2. Easy, stable and accurate positioning can be came true by
electric components and electromagnetic
brake, the positioning precision can be up to micro meter level.
3. The application of servo electric motor working as independent
driving institution makes the machine
response quickly, be controlled precisely, so that it can set the
adobes in layers of dislocation.
4. The adobe clamping device is controlled by pneumatic servo
valve. The air supply pressure is adjustable
to suit different adobe’s strength, therefore, it always ensures a
fit chucking power and the machine runs
stably and flexibly.
5. The layout of positioning components is flexible. The design
which adopted Siemens PLC, Berger Lahr
servo motor and domestic quality electric components is more in
accordance with domestic operation
level and detailed condition of different brick making machine.
6. Compared with similar imported equipments, the setting machine’s
performance is outstanding, but price
is less than 1/2 cost of imported ones. The performance-cost ratio
is obviously low. Moreover, its after-sale
service is featured by short distance, speedy response, and low
7. Supply different type setting handles according to user
1)JMP-76 setting machine offers traditional handle,76 standard
bricks at a time.
2)JMP-72 setting machine can rotate 90º, 72 standard bricks at a
time, realize the overall cross setting.
To achieve cross pallet, it can only fetching 72 block each time.
Thus it can't achieve the maximum capacity
of brick machine.
Main technical parameter of blocks setting machine
Two sides of setting machine
|2||Setting block quantity once (block)||76||76|
|3||Max vertical stroke(mm)||1700||1700|
|4||Max horizontal stroke(mm)||3750||3750|
|7||Max torque of Vertica servo motor(N·m)||95||95|
|8||Max torque of Horizontal servo motor(N·m)||47||47|
|9||Total power(kw)||German servo motor||German servo motor|
It is used for the setting of bricks from belt conveyer onto the
kiln car in the form as customer required. Its high-performance
mechanical structure and electrical control systems can ensure the
setting stability and reliability. Relying on proper integration of
mechanical and pneumatic lifting of grippers, the lifting process
is stable without the risk of brick falling caused by inertia. The
main air channel is provided with an electronic air pressure
detection device which is convenient for controlling the pressure
of chuck double-effect cylinder, and avoiding impacts of unstable
pressure to adobe clamping (if the pressure is too high, the bricks
can be damaged or fail to be gripped), and a friction torque
limiter is used to keep rotation of gripper stable, and the
traveling and lifting are stable and accurate in positioning under
control of inverter and encoder.
Automatic loading and unloading system
We have two different choices in brick setting zone of automation:
Mechanic or Robotic setting machine. The gripper unit of both is
properly designed and adopts double-control of positioning. The
holding force is constant, adjustable and accurate. By monitoring
of signal feedback, it realizes the alignment and synchronization
of gripper with kiln car and conveyor. The cushion system avoids
the possibility of brick falling. The type of gripper can be
personalized designed based on different production process.
Robotic setting machine
The setting machine is steady and requires less in space. It’s more
flexible in fitting with different kiln types and different output,
also more convenience for old factories to reform existing
Mechanic setting machine
The main advantage of mechanic setting machine
high stability and large in capacity. It moves steady and more
convenience to repair. With cushion system, it has low possibility
to drop under the same condition. It can meet requirement of brick
factory with output 60 Million Bricks/Year.
Vietnam brick setting machine
Wooden-packing for spare parts of brick making production line,
such as aguers, mixing paddles, air compressor is easy damage, it
necessary packed in wooden box. Normally, we ship the goods by
MAERSK,MSC,CMA-CGM etc. the big shipping company guarantee goods in
Our clay brick machine Service
Aftersale service is an important part in our brick machine
industry, after more than 40 years, we have much more experience to
support our buyer of brick machine.
We provide the following service:
1. Provide customers with various brick making equipments,
2. provide services like process design, kiln design, workshop
3. Also, we have a professional team of engineers to do clay brick
machine installation, training workers,
imparting technical instruction to our buyers,
4. After brick machine running, we have special aftersale service
department to provide spare parts, machine
Company Introduction & service
Xi'an Brictec Engineering Co. Ltd., not only sales brick making
machines ,but also provide customers with the overseas and domestic
fired brick designing, kiln designing, factory building designing
and turn-key project .We provide solutions to brick making industry
by a group of professionals who have more than 25 years of
experience in this kind of industry .There are 6 professor- level
engineers and 10 with a high title . We cooperates with main brick
machinery factories to supply customers the most suitable
We also will provide project design and feasibility study, and
suitable machinery for the design ,and help with kiln construction
and supervision .Our professional technicians will be sent for
project running and trial production. And our service is called
I. Design and construction of a turn-key project for modern plant;
II. Design and installation of highly energy efficient and
productive tunnel dryer and tunnel kiln system;
III. Retrofit and modernization.
1. what's the raw material for producing bricks?
Answer: clay, mud, gangue, shale etc.
2. how much land area for building a new brick plant?
Answer: it need above 20,000 square meters, the land area relate
3. when you need our proposal and quotation ,what you have to
mention in your inquiry.
Answer: please provide daily capacity, the brick size and you want
to build a new brick plant or brick making machinery only. so we
can give the proposal and offer accordingly.
4. what's the Trade terms?
Answer: it can be EXW,FOB,CIF,CNF,FCA,CPT, CIP
5. how many countries exported this machinery.
Colombia,Peru, Brazil, Center Africa, Mozambique, Bolivia,